Chrysler Voyager Problems Common Issues and Repair Costs
The Chrysler Voyager and the larger Grand Voyager are well known in the UK as practical MPVs with plenty of space for families. They are comfortable and versatile, but like many American imports they come with a list of common faults. If you are thinking of buying one, or already own one, here is a breakdown of the most frequent problems and what they might cost to repair in the UK.
1. Automatic Gearbox Failures
Problem
The automatic transmission is one of the biggest weaknesses. Owners often report rough gear changes, slipping, or complete failure to engage. The 41TE gearbox is especially prone to valve body wear and solenoid pack issues.
UK Repair Costs
- Transmission fluid and filter change: £180 to £300
- Solenoid pack replacement: £250 to £500
- Full gearbox rebuild: £1,200 to £2,000
- Replacement used gearbox fitted: £900 to £1,500
2. Electrical System Faults
Problem
The Voyager is fitted with many electrical features which are known to give trouble. Sliding door motors, central locking, dashboard clusters, and power windows are common failure points.
UK Repair Costs
- Window regulator or switch: £100 to £200
- Sliding door motor: £250 to £500
- Instrument cluster repair or replacement: £200 to £450
- General electrical diagnostics: £60 to £120
3. Suspension and Steering Wear
Problem
Because of its size and weight, the Voyager wears out suspension and steering parts faster than smaller cars. Owners often complain of knocks from the front end, uneven tyre wear, or heavy steering.
UK Repair Costs
- Front control arms: £200 to £400 per pair
- Anti roll bar drop links: £50 to £120
- Steering rack replacement: £500 to £900
- Wheel bearing replacement: £150 to £250 each
4. Cooling System and Overheating
Problem
Radiators, water pumps, and thermostat housings are weak points. If ignored, these can lead to overheating and serious engine damage such as a blown head gasket.
UK Repair Costs
- Radiator replacement: £200 to £400
- Water pump: £180 to £300
- Thermostat housing: £70 to £150
- Head gasket replacement: £900 to £1,200
5. Diesel Engine EGR and Turbo Problems
Problem
The 2.5 CRD and 2.8 CRD diesel engines often suffer with clogged EGR valves and turbocharger failures. This can cause loss of power, smoke, and high fuel use.
UK Repair Costs
- EGR valve replacement: £250 to £450
- Turbocharger replacement: £800 to £1,400
- Intercooler leaks: £200 to £350
6. Braking System
Problem
The Voyager is heavy, which puts stress on the brakes. Common issues are warped brake discs, rapid pad wear, and ABS sensor faults.
UK Repair Costs
- Front brake discs and pads: £200 to £300
- Rear brake discs and pads: £180 to £280
- ABS sensor: £100 to £150 each
7. Air Conditioning and Heating
Problem
The large cabin makes the air conditioning and heating systems work hard. Common problems include failed compressors, heater matrix leaks, and weak cooling.
UK Repair Costs
- Air conditioning re-gas: £60 to £100
- AC compressor replacement: £400 to £700
- Heater matrix replacement: £400 to £650
8. Routine Servicing
Like all large MPVs, a Chrysler Voyager needs regular servicing to stay reliable.
UK Service Prices
- Basic service (oil and filter): about £150
- Interim service: about £200
- Full service: £280 to £350
- Timing belt and water pump: £450 to £700
Conclusion
The Chrysler Voyager is practical and comfortable but has some well known weak points. Automatic gearbox problems and turbo or head gasket failures are the most expensive, often costing over £1,000. Suspension wear, electrical faults, and braking issues are also common but less costly to fix.
If you are buying a used Voyager, check the gearbox history, test all electrical systems, and look for signs of cooling system leaks. Preventative maintenance and regular servicing will help reduce the risk of large repair bills.
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