Ford Ka Problems: Common Issues and Repair Costs
The Ford Ka has been a favourite small car in the UK since the 1990s. It’s cheap to buy, simple to run and easy to park. But like any older car, the Ford Ka comes with its fair share of problems. This guide breaks down the most common Ford Ka faults, how much repairs cost, and how to spot issues before they become expensive.
1. Rust Problems
Rust is the biggest killer of older Ford Ka models, especially those built before 2009. The most affected areas include the sills, rear wheel arches and under the car. Many fail the MOT every year due to structural rust.
Repair cost:
- Small rust patches: £100 to £250
- Sill welding or body panel repair: £300 to £700
- Full underbody protection treatment: £150 to £350
Advice: Check the underside and inside wheel arches regularly. Catch rust early before it spreads.
2. Power Steering Failure
Many Ka owners report heavy or failed steering. On newer models (2009–2016), this is often due to electric power steering motor failure. Older models may suffer from fluid leaks or worn racks.
Repair cost:
- Power steering motor: £300 to £450
- Steering rack replacement: £500 to £750
- Leak repair (older models): £150 to £300
3. Electrical Faults
Common electrical issues in the Ford Ka include:
- Blower motor stops working
- Dashboard lights flicker or go out
- Central locking becomes unreliable
- Battery drains overnight
Typical causes: Water in fuse box, weak battery, worn wiring, or faulty alternator.
Repair cost:
- Blower motor resistor: £60 to £120
- Battery replacement: £90 to £150
- Alternator: £200 to £350
- Fuse box or wiring fix: £100 to £200
4. Clutch and Gearbox Issues
The Ka’s clutch is a known weak point, especially on 1.2-litre models. Symptoms include slipping, high biting point and trouble selecting gears.
Repair cost:
- Clutch replacement: £350 to £500
- Gear linkage fix: £150 to £300
- Gearbox replacement (rare): £700 to £1,000
Warning signs: Juddering when pulling away, noisy changes, or gears popping out.
5. Overheating and Cooling System Failures
Cooling system faults are also common. Owners report issues like overheating, cold air from the heater or coolant leaking.
Repair cost:
- Thermostat: £100 to £180
- Radiator: £180 to £250
- Heater matrix: £250 to £400
- Coolant flush: £50 to £90
6. Suspension and Handling Problems
Symptoms include knocking noises from the front, uneven tyre wear and vague handling. Most often this is caused by worn bushes, springs or track rods.
Repair cost:
- Front coil spring: £100 to £150
- Anti-roll bar bushes: £60 to £120
- Full front suspension refresh: £350 to £600
Average Ford Ka Repair and Maintenance Costs
| Repair or Service | Typical Cost (UK) |
|---|---|
| Clutch kit fitted | £350 to £500 |
| Power steering fix | £300 to £750 |
| Electrical repair | £60 to £350 |
| Rust or welding work | £150 to £700 |
| Radiator or cooling fix | £100 to £250 |
| Suspension repair | £100 to £600 |
Annual Running Costs
| Service Type | Cost Estimate |
|---|---|
| Basic oil service | £90 to £120 |
| Full service | £160 to £220 |
| MOT with minor repairs | £60 to £350 |
| Budget tyres (set of 4) | £140 to £200 |
Tips to Keep Repair Bills Low
- Check rust often, especially around the sills and underbody.
- Change the coolant and brake fluid every 2 years, even if mileage is low.
- Fix electrical gremlins early, before they affect other systems.
- Don’t delay clutch repairs if you feel slipping or biting issues.
- Get a garage to inspect suspension noises before the MOT.
Final Thoughts
The Ford Ka is a simple and cheap-to-run car, but it’s not free from problems. Rust, clutch wear, electrical faults and steering issues are the most common complaints. Most repairs are affordable compared to modern cars, and parts are widely available across the UK. If you take care of a Ford Ka, it can still give years of good service.
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