Tesla Cybertruck Problems: Common Issues and Repair Costs
The Tesla Cybertruck has turned heads across the world with its stainless-steel body, sci-fi design, and all-electric drivetrain. While it’s one of the most innovative pickups ever built, the early versions of the Cybertruck have faced some notable issues. In this article, we break down the most common problems reported so far and what you can expect in terms of repair costs if you’re a UK buyer or owner.
1. Body Panel Detachment and Adhesive Failures
One of the first major recalls was for poorly bonded trim panels. Some exterior panels were reported to detach while driving due to faulty adhesive.
Repair cost:
- Free under Tesla’s recall campaign
- Out-of-warranty repair or cosmetic refit: £200 to £800 depending on panel and labour
If your vehicle falls within the affected batch, Tesla will fix this issue at no cost.
2. Falcon-Wing Door and Boot Trim Issues
While not as extreme as Model X doors, the Cybertruck’s tailgate and trim have shown misalignment, poor fitting, or water ingress.
Repair cost:
- Boot trim reseal or adjustment: £100 to £300
- Rear actuator or sensor repair: £300 to £700
Tesla has improved panel fit and weatherproofing over time, but issues remain on early production models.
3. Drive Unit Problems
There have been reports of premature drive unit failure, including leaks and casing damage, sometimes within the first 10,000 miles.
Repair cost:
- Electric drive unit rebuild or replacement: £3,000 to £6,000
- Total drive unit and suspension failure (after impact): £9,000 to £15,000
- In severe cases, damage from collision has triggered quotes up to £57,000
While these situations are rare, they highlight how expensive repairs can be if not covered under warranty.
4. Roof Glass and Stainless-Steel Body Repairs
The Cybertruck’s roof glass and unpainted stainless-steel panels are built for durability but are expensive to repair if damaged.
Repair cost:
- Roof glass panel: Around £1,500
- Polishing out minor scratches or dents in stainless steel: £100 to £400
- Replacing an entire body panel: £1,000 to £2,500 depending on location and availability
Stainless steel resists corrosion but is expensive and tricky to reshape or paint match.
5. Undercarriage and Suspension Damage
The underbody is vulnerable during off-road use or curb impact, which can damage the suspension and mounting points.
Repair cost:
- Front crossmember or subframe: £1,000 to £2,000
- Full suspension rebuild with drive unit mounts: £6,000 to £10,000
Tesla advises avoiding high curbs or rough terrain unless equipped with appropriate protection.
6. Minor Trim and Cosmetic Fixes
Some minor repairs, like bumper scuffs or panel alignment, are more manageable.
Repair cost:
- Minor fender or bumper fix: £60 to £300
- Window seal or trim fix: £80 to £200
Cosmetic faults are common early on but not always serious.
7. Software and Recall Fixes
Tesla has issued multiple recalls for the Cybertruck, including for accelerator pedal issues, steering controls, lighting systems, and safety alerts.
Cost:
- Free under recall
- Includes parts and labour as long as your vehicle is within the warranty or recall eligibility
Always check with Tesla using your VIN to confirm if recall work is pending.
Tesla Cybertruck Repair Cost Summary (UK Estimate)
| Problem Area | Typical Cost (UK) |
|---|---|
| Body panel adhesive fix | £0 (recall) or £200–£800 |
| Tailgate or boot trim repair | £100–£700 |
| Roof glass replacement | £1,500 |
| Drive unit failure | £3,000–£6,000 |
| Suspension + drive unit rebuild | £6,000–£15,000 |
| Full accident repair | £40,000–£60,000 |
| Minor trim or cosmetic repair | £60–£300 |
Real Owner Experiences
Several early Cybertruck owners have shared feedback online. Some cases include:
“What looked like a small accident ended up being a £58,000 repair job. It’s not like repairing a Ford Ranger.”
“My Cybertruck needed a £6,000 drive unit fix after a leak at 9,000 miles. Tesla handled it well but was a bit slow.”
“Minor damage on the stainless steel was fixed for under £100. Thankfully no deeper issues.”
Tips for Cybertruck Owners
- Check your VIN for recalls before scheduling repairs.
- Protect underbody components with aftermarket skid plates if you drive off-road.
- Regularly inspect the trim, seals, and suspension mounts for early signs of wear.
- Keep full insurance coverage, including comprehensive collision, due to high repair costs.
- Consider wrapping the stainless steel in clear film to reduce scratching.
Final Thoughts
The Cybertruck is unlike any other vehicle on the road, and that includes how it’s built and repaired. While it promises extreme toughness, the repair costs can be equally extreme if something goes wrong. Routine issues like trim adjustments or small dents are affordable, but accidents or major mechanical faults can get expensive fast. As more models hit the road, Tesla is expected to improve parts availability and reduce service times.
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